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Inline High Shear Emulsifier Mixer Single Stage

Inline High Shear Emulsifier Mixer Single Stage

Single-stage pipeline type high shear emulsification machine is a high-efficiency emulsification machine that continuously produces or circulates fine materials; The motor drives the rotor to run at high speed. The particle size of liquid-liquid and solid-liquid materials is narrowed by the action of hydraulic force and centrifugal force, so that one phase is evenly distributed in another or more phases, achieving the effect of refining, homogenizing and dispersing emulsification, thus forming a stable emulsion state. 

Materials Viscosity≤20000 cps
Production Capacity60m³/h
Application IndustryIt is applicable to the dispersion, emulsification and homogenization of biological, pharmaceutical, food, paint, ink, textile auxiliaries, cosmetics, lubricants, pesticides and other industries. (For more application fields, please click "free consultation")
Applicable Materials The process of mixing solid and liquid to form solution, colloid, suspension or emulsion can be used; There are more than 1000 kinds of materials, such as juice, soup, dairy products, tissue homogenates, cosmetics, surfactants, asphalt, emulsifiers, oilfield chemicals, etc.

working principle

Single-stage pipeline type high shear emulsification machine adopts horizontal structure; A set of rotating stators is installed in the narrow and long working cavity, and the rotating stators are coupled precisely; The motor drives the intermediate shaft to run at high speed. The rotor stator forms a vacuum, and the material is sucked into the rotor stator cavity from the inlet. The strong kinetic energy makes the rotor produce extremely high linear speed, which makes the material fly out after strong impact, crushing, centrifugal extrusion, liquid layer friction and strong shearing between the rotor and the stator gap. Under the action of various forces in different directions, strong turbulence is generated, and the material flows out from the outlet, Thus, the immiscible solid phase, liquid phase, gas and other media can be uniformly and finely dispersed and emulsified in an instant. The equipment can be operated repeatedly to make the product reach stable and high-quality products.

The front stage of the equipment can be equipped with a feeding pump, which has certain applicability for medium-high viscosity materials. The equipment has low noise, stable operation, no dead angle, and the material is 100% dispersed and sheared; It has the function of short distance and low lift transportation.

  • easy operation
    It can be used in conjunction with the inlet and outlet of pipes or containers. It is convenient to install and has good delivery capacity, without the need for additional delivery pumps.
  • High efficiency, good product quality
    The linear speed of the equipment is more than 20 m/s, which can quickly distribute one phase evenly into another or more phases, achieving the effect of fine homogenization and dispersion emulsification, and the final product is stable and not easy to layer.
  • High machining accuracy
    The rotor and stator are processed by forging materials and CNC machining centers. The rotor and stator clearance is very small, the shear limit fineness is good, and the emulsification and dispersion efficiency is high. At the same time, nano materials can be sprayed to improve the service life of the product.
  • Strong non-standard
    The material can be customized with unconventional materials such as SS304, SS321, SS316L stainless steel or titanium alloy; The mechanical seal and pressure balance tank can be configured to meet the working conditions under pressure; Explosion-proof equipment can be customized.
modelpower

 

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speed

 

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output port

 

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Equipment material
SRB1.1/1/61.10.50-2930DN32DN25SS304/SS316L
SRB2.2/1/62.230-2930DN40DN32SS304/SS316L
SRB4/1/6450-2930DN40DN32SS304/SS316L
SRB7.5/1/67.570-2930DN50DN40SS304/SS316L
SRB11/1/611100-2930/1450DN50DN50SS304/SS316L
SRB15/1/615130-2930/1450DN65DN50SS304/SS316L
SRB18.5/1/618.5160-2930/1450DN65DN50SS304/SS316L
SRB22/1/622200-2930/1450DN80DN65SS304/SS316L
SRB30/1/630280-1450DN100DN80SS304/SS316L
SRB37/1/637350-1450DN125DN100SS304/SS316L
SRB45/1/645420-1450DN150DN125SS304/SS316L
SRB55/1/655500-1450DN150DN125SS304/SS316L
SRB75/1/675600-1450DN175DN150SS304/SS316L

Contact Information

  • Tel

    +86 18018607834

  • Address

    No. 779 Changhong Rd.,
    Baoshan District, Shanghai China